Precision CNC Machining

Our precision CNC machining is characterized by machining accuracy at the micrometer or even nanometer level, which can meet extremely strict tolerance requirements, and the error control level can reach ± 0.001mm or even higher. By equipping high-precision CNC equipment such as five axis linkage machining centers and ultra precision grinders, combined with advanced temperature control, vibration isolation, and other technologies, external interference during the machining process is minimized to the greatest extent possible. At the same time, our professional technical team has rich experience in precision machining. From process planning to parameter debugging, every link has been repeatedly verified and optimized to ensure the stability and consistency of the machining process, achieving high-quality machining of complex precision structures.

Precision CNC Machining Material Selection

In terms of material selection, we provide a diverse range of high-quality materials tailored to different application scenarios and performance requirements. For high-precision fields such as aerospace, national defense, and military industry, materials such as titanium alloys and high-temperature alloys are often selected. These materials have high strength, high temperature resistance, and corrosion resistance, and can be used to manufacture key components such as engine blades and spacecraft structural parts; In the electronic semiconductor industry, materials such as silicon, quartz glass, and ceramics are our processing focus. These materials have high hardness and brittleness, requiring extremely high processing accuracy. With professional technology, we can accurately process chip packaging bases, optical lenses, and other components that meet the requirements; In addition, conventional metal materials such as stainless steel, aluminum alloy, copper alloy, as well as non-metallic materials such as engineering plastics, can also be formed with high precision through our precision CNC machining, meeting the diverse needs of different industries.

Precision CNC Machining Production Process

Our precision CNC machining has a rigorous and scientific production process. Firstly, an experienced team of engineers communicates deeply with the client, fully understanding the design intent and technical requirements of the product. They use professional CAD/CAM software for high-precision modeling and process planning, develop detailed machining plans, and accurately calculate tool paths, cutting parameters, etc. Subsequently, the selected raw materials are installed into high-precision CNC equipment. In a constant temperature, humidity, and clean processing environment, the equipment performs precision machining on the materials according to preset programs, gradually forming them through multiple cutting and micro cutting methods. During the processing, the real-time monitoring system will perform high-frequency detection and feedback on the equipment operating status and part processing accuracy. Once small deviations are detected, automatic compensation and adjustment will be carried out immediately. After processing, the parts enter a strict quality inspection process to ensure that every detail meets high-precision requirements.

Precision CNC Machining Surface Treatment

To further enhance the performance and surface quality of precision parts, we offer a range of high-precision surface treatment processes. For parts that require reducing surface roughness and improving smoothness, processes such as grinding, polishing, and ultra precision machining can be used to achieve a mirror like effect on the surface of the part, effectively reducing frictional resistance and enhancing its wear resistance and sealing performance; For parts with special functional requirements, such as enhancing corrosion resistance and improving insulation, we provide treatment methods such as electroplating, chemical plating, anodizing, and coating with special coatings; In addition, for optical components, we can also perform specialized optical coating treatment to optimize their optical performance. Each surface treatment process undergoes strict parameter control and quality inspection to ensure that the treatment effect matches the high-precision requirements of the parts.

Precision CNC Machining Dimensional Inspection

We have established a comprehensive and rigorous dimensional inspection system to ensure high precision and consistency of precision CNC machined parts. Advanced precision testing equipment such as coordinate measuring instruments, roundness meters, and roughness meters are used to conduct comprehensive and multi-dimensional inspections of parts. The coordinate measuring instrument can accurately measure the three-dimensional dimensions of parts, with detection accuracy reaching micrometer level or even higher; Roundness meter is used to detect the roundness error of rotating parts; The roughness meter can accurately measure the microscopic undulations on the surface of the parts. In the production process, a system of first piece inspection, process sampling inspection, and finished product inspection is implemented. Professional data analysis software is used to statistically analyze the inspection data, establish quality control charts, timely discover potential quality problems, and make adjustments and optimizations to ensure that every part meets design standards and customer requirements.

Precision CNC Machining Product Applications

Our precision CNC machining products are widely used in multiple high-end fields. In the aerospace field, turbine blades, precision bearings, navigation equipment components, and other parts used to manufacture aircraft engines require extremely high precision and reliability. Our machining technology can ensure their stable performance; In the electronic semiconductor industry, key components such as photolithography masks, wafer cutting knives, high-precision molds, etc. required for chip manufacturing support the development of the chip industry; In the field of optical instruments, we produce precision optical lenses, reflectors, prisms and other optical components to meet the strict requirements of imaging clarity and accuracy; In the medical device industry, we manufacture heart stents, orthopedic implants, precision surgical instruments, etc. to ensure the safety and effectiveness of our products; In addition, it is also applied in high-end watches, automotive parts, scientific research and experimental equipment and other fields, providing solid technical support for high-end manufacturing in various industries.